Railway

Honeycomb sandwich structures which are used in modern train construction, provide significant cost reductions. The reduction in the weight of the frame allows high speeds, at the same time reducing energy stopping inertia. The high stiffness of the materials means that supporting framework becomes unnecessary, increasing the passenger room in the train. The railway coach partitions which are made from panels, are quick to fit and interchangeable. Therefore, if there is any damage to the panels they can be replaced easily. The use of honeycomb structures allows for higher speed, improvements in ride comfort, ease in maintenance, reduction of energy consumption, effective manufacturing cost.

Advantages

Products

Aluminium Honeycomb Ladder

The Aluminium Honeycomb Ladder combines lightweight strength with superior durability and fire safety. Its honeycomb core offers maximum stiffness with minimal weight and supports loads up to 100 kg. Certified to EN 45545-2 for fire safety, it’s built with EN 15085 welding and EN 17460 bonding standards for solid structural integrity. The anti-skid ergonomic steps ensure safe climbing, while the high-quality aluminium alloy construction resists corrosion. Available in powder-coated or anodized finishes, it fits seamlessly into modern interiors.

Ideal for railway and metro coaches, the ladder provides safe access for sleeper berths and maintenance areas. It’s also suited for aerospace, marine, and architectural interiors, offering a lightweight, corrosion-resistant solution for compact and modular spaces.

Snack Table

The Snack Table is a sleek, ergonomically designed table built with advanced aluminium honeycomb technology, offering exceptional strength, stability, and lightweight performance. Engineered for railway interiors, it delivers vibration-free operation and can handle up to 50 kg of static load with repeated use. It is fire and smoke compliant, certified to EN 45545-2 standards, and all structural welds meet EN 15085 and EN 17460 bonding standards. The table features integrated glass and mobile holders for convenience and is available in wooden, PVD-coated, powder-coated, or anodized finishes to match modern interiors.

Designed for versatility and durability, the aluminium honeycomb snack table is widely used in Vande Bharat, Amrit Bharat, commuter, and intercity train coaches. It is also ideal for operator cabins and industrial workspaces that require compact, stable, and long-lasting surfaces. With its combination of high performance, modern aesthetics, and long-term reliability, it provides a perfect balance of functionality and design for premium interior applications.

Safety Handle for Bathroom

The Safety Handle for Bathroom is designed to provide secure, ergonomic, and durable support in train bathrooms and washrooms. Made from SS304 tubular steel with a 32 mm diameter and 2 mm thickness, it ensures strength and reliability even under frequent use. The handle features a buffed G220 surface finish for a smooth, corrosion-resistant texture and certified welding that meets EN 15085 standards. It is available in multiple handle designs and custom colors to suit various interiors and passenger needs. With its ergonomic grip, it provides enhanced comfort and safety, and has been load-tested for 100 kg vertical force at the mounted end position.

Built for commuter and high-speed trains, these safety handles enhance passenger stability and accessibility in washrooms and compact spaces. They are ideal for modern rail bathroom layouts, offering dependable support and long-term performance under daily operational stress. Combining functional design, strength, and comfort, the handles are an essential safety feature for today’s advanced rail interiors.

Aluminium Sandwich Floor Board for Rail Car Body

The Aluminium Sandwich Floor Board for Rail Car Body is a lightweight, rigid, and high-performance flooring solution engineered for superior strength, stability, and durability. Constructed with a high-strength aluminium honeycomb core, it provides excellent stiffness with minimal weight, making it ideal for next-generation metro, commuter, and high-speed train applications. The panels are fully compliant with EN 17460 bonding standards for structural integrity, and all welding joints meet EN 15085 standards for railway components. The structure offers exceptional corrosion resistance, ensuring long life and protection against oxidation and wear. Each panel is currently undergoing rigorous testing and validation for load, vibration, and environmental performance to guarantee long-term reliability.

These aluminium sandwich panels are designed to improve overall efficiency, safety, and comfort across various rail sectors. In metro coaches, they serve as lightweight floorboards that enhance energy efficiency and long-term durability. For commuter trains, the panels provide superior load-bearing strength and vibration resistance, ensuring a stable and quiet ride. In high-speed trains, the advanced sandwich construction offers stable, safe, and long-lasting flooring systems, supporting high performance under demanding operating conditions.

Executive Sleeper Berth

The Executive Sleeper Berth is an advanced, ergonomically designed solution crafted to enhance passenger comfort and safety in premium railway coaches. Built using state-of-the-art aluminium honeycomb technology, it offers exceptional strength, reduced weight, and superior stiffness—ensuring long-term reliability even under rigorous usage conditions. Each berth undergoes extensive durability testing, including 100 kg human load and one million sleep posture cycles, confirming its robust performance for extended service life.

Designed with both functionality and aesthetics in mind, the Executive Sleeper Berth includes features such as an adjustable headrest, smart lower berth with easy-lift mechanism, and integrated passenger amenities like reading lights, mobile charging ports, and magazine holders. Its elegant finish options—available in PVD, powder-coated, or anodized coatings—add a premium touch to modern train interiors. Ideal for Amrit Bharat, Vande Bharat, Intercity, and Commuter trains, it also suits industrial and customized cabin applications requiring compact and ergonomic sleeping solutions.